Molten Salt Corrosion Behavior of Dual-Phase High Entropy Alloy for Concentrating Solar Power Systems.

Dual-phase high entropy alloys have recently attracted widespread attention as advanced structural materials due to their unique microstructure, excellent mechanical properties, and corrosion resistance. However, their molten salt corrosion behavior has not been reported, which is critical in evaluating their application merit in the areas of concentrating solar power and nuclear energy. Here, the molten salt corrosion behavior of AlCoCrFeNi2.1 eutectic high-entropy alloy (EHEA) was evaluated in molten NaCl-KCl-MgCl2 salt at 450 °C and 650 °C in comparison to conventional duplex stainless steel 2205 (DS2205). The EHEA showed a significantly lower corrosion rate of ~1 mm/year at 450 °C compared to ~8 mm/year for DS2205. Similarly, EHEA showed a lower corrosion rate of ~9 mm/year at 650 °C compared to ~20 mm/year for DS2205. There was selective dissolution of the body-centered cubic phase in both the alloys, B2 in AlCoCrFeNi2.1 and α-Ferrite in DS2205. This was attributed to micro-galvanic coupling between the two phases in each alloy that was measured in terms of Volta potential difference using a scanning kelvin probe. Additionally, the work function increased with increasing temperature for AlCoCrFeNi2.1, indicating that the FCC-L12 phase acted as a barrier against further oxidation and protected the underlying BCC-B2 phase with enrichment of noble elements in the protective surface layer.

Effect of composition and thermal history on deformation behavior and cluster connections in model bulk metallic glasses.

The compositional dependence and influence of relaxation state on the deformation behavior of a Pt-Pd-based bulk metallic glasses model system was investigated, where platinum is systematically replaced by topologically equivalent palladium atoms. The hardness and modulus increased with rising Pd content as well as by annealing below the glass transition temperature. Decreasing strain-rate sensitivity and increasing serration length are observed in nano indentation with increase in Pd content as well as thermal relaxation. Micro-pillar compression for alloys with different Pt/Pd ratios validated the greater tendency for shear localization and brittle behavior of the Pd-rich alloys. Based on total scattering experiments with synchrotron X-ray radiation, a correlation between the increase in stiffer 3-atom cluster connections and reduction in strain-rate sensitivity, as a measure of ductility, with Pd content and thermal history is suggested.

Multiscale Manufacturing of Amorphous Alloys by a Facile Electrodeposition Approach and Their Property Dependence on the Local Atomic Order.

Metallic glasses are a unique class of materials combining ultrahigh strength together with plastic-like processing ability. However, the currently used melt quenching route to obtain amorphous alloys has a high cost basis in terms of manufacturing and expensive constituent elements often necessary to achieve the glassy state, thus hindering widespread adoption. In contrast, multimaterial electrodeposition offers a low-cost and versatile alternative to obtain amorphous alloys. Here, we demonstrate multiscale manufacturing of a model binary amorphous system by a facile and scalable pulsed electrodeposition approach. The structural and mechanical characteristics of electrodeposited Ni-P metallic glasses are investigated by a combination of experiments and molecular dynamics simulations. The property dependence on slight change in alloy chemistry is explained by the fraction of short-range-order clusters and geometrically unfavorable motifs. Bicapped square antiprism polyhedra clusters with two-atom connections result in more homogeneous deformation for Ni90P10 metallic glass, whereas a relatively higher fraction of three-atom connections in Ni85P15 metallic glass leads to higher strength, albeit localized and relatively brittle failure. The practicality of our approach is likely to stimulate the use of amorphous alloys in simple chemistries for multiscale use with systematic property optimization for specific applications.

High-Temperature Nano-Indentation Creep of Reduced Activity High Entropy Alloys Based on 4-5-6 Elemental Palette.

There is a strong demand for materials with inherently high creep resistance in the harsh environment of next-generation nuclear reactors. High entropy alloys have drawn intense attention in this regard due to their excellent elevated temperature properties and irradiation resistance. Here, the time-dependent plastic deformation behavior of two refractory high entropy alloys was investigated, namely HfTaTiVZr and TaTiVWZr. These alloys are based on reduced activity metals from the 4-5-6 elemental palette that would allow easy post-service recycling after use in nuclear reactors. The creep behavior was investigated using nano-indentation over the temperature range of 298 K to 573 K under static and dynamic loads up to 5 N. Creep stress exponent for HfTaTiVZr and TaTiVWZr was found to be in the range of 20-140 and the activation volume was ~16-20b3, indicating dislocation dominated mechanism. The stress exponent increased with increasing indentation depth due to a higher density of dislocations and their entanglement at larger depth and the exponent decreased with increasing temperature due to thermally activated dislocations. Smaller creep displacement and higher activation energy for the two high entropy alloys indicate superior creep resistance compared to refractory pure metals like tungsten.

Small-scale mechanical behavior of a eutectic high entropy alloy.

Eutectic high entropy alloys, with lamellar arrangement of solid solution phases, represent a new paradigm for simultaneously achieving high strength and ductility, thereby circumventing this well-known trade-off in conventional alloys. However, dynamic strengthening mechanisms and phase-boundary interactions during external loading remain unclear for these eutectic systems. In this study, small-scale mechanical behavior was evaluated for AlCoCrFeNi2.1 eutectic high entropy alloy, consisting of a lamellar arrangement of L12 and B2 solid-solution phases. The ultimate tensile strength was 1165 MPa with ductility of ~18% and ultimate compressive strength was 1863 MPa with a total compressive fracture strain of ~34%. Dual mode fracture was observed with ductile failure for L12 phase and brittle mode for B2 phase. Phase-specific mechanical tests using nano-indentation and micro-pillar compression showed higher hardness and strength and larger strain rate sensitivity for B2 compared with L12. Micro-pillars on B2 phase deformed by plastic barreling while L12 micro-pillars showed high density of slip steps due to activation of more slip systems and homogenous plastic flow. Mixed micro-pillars containing both the phases exhibited dual yielding behavior while the interface between L12 and B2 was well preserved without any sign of separation or cracking. Phase-specific friction analysis revealed higher coefficient of friction for B2 compared to L12. These results will pave the way for fundamental understanding of phase-specific contribution to bulk mechanical response of concentrated alloys and help in designing structural materials with high fracture toughness.

Biocompatible High Entropy Alloys with Excellent Degradation Resistance in a Simulated Physiological Environment.

Bioimplants are susceptible to simultaneous wear and corrosion degradation in the aggressive physiological environment. High entropy alloys with equimolar proportion of constituent elements represent a unique alloy design strategy for developing bioimplants due to their attractive mechanical properties, superior wear, and corrosion resistance. In this study, the tribo-corrosion behavior of an equiatomic MoNbTaTiZr high entropy alloy consisting of all biocompatible elements was evaluated and compared with 304 stainless steel as a benchmark. The high entropy alloy showed a low wear rate and a friction coefficient as well as quick and stable passivation in simulated body fluid. An increase from room temperature to body temperature showed excellent temperature assisted passivity and nobler surface layer of the high entropy alloy, resulting in four times better wear resistance compared to stainless steel. Stem cells and osteoblast cells displayed proliferation and migratory behavior, indicating in vitro biocompatibility. Several filopodia extensions on the cell periphery indicated early osteogenic commitment, and cell adhesion on the high entropy alloy. These results pave the way for utilizing the unique combination of tribo-corrosion resistance, excellent mechanical properties, and biocompatibility of MoNbTaTiZr high entropy alloy to develop bioimplants with improved service life and lower risk of implant induced cytotoxicity in the host body.